BS-30 is designed and developed to offer definite solutions to the most frequent problems in the concrete block making industry. BS-30 is always one step ahead between its rivals with its versatile concrete block producing capabilities. Multi-layer concrete block machines are incapable of producing various concrete blocks (curbstones, hollow blocks etc); but with its versatile single-layer structure, BS-30 is able to produce pavers, curbstones, hollow blocks etc. by installing appropriate molds on the machine. The fully scalable structure of the BS-30 plant ensures fulfilling its investors' requirements economically and rapidly, especially when investors demand more capacity.

With the PLC automation software which is developed by CONSTMACH R&D engineers, the whole BS-30 plant needs only one supervisor personnel to operate. The whole plant operates fully automatic so production quality for each cycle and production capacity for each working shift are maintained and stabilized. Automation system also makes it possible to operate the plant in various speeds. CONSTMACH engineers evaluated the traditional PLC control panel to a compact and simplified solution. This recently developed control panel benefits the latest improvements in PLC technology and offers a touch-screen LCD monitor with an easy to use graphical user interface. Automation system also provides an archiving and reporting tool.

Supervisors can access archived production data anytime; this data can also be printed out with a dot-matrix and/or inkjet printer connected to the system. Remote access capabilities are optionally provided with the automation system. Supervisors can access to the control system via any access point over LAN and/or internet. Any failure on the system can be diagnosed and firmware update can be performed through remote access connection.

BS-30 Technical Specifications

İnterlock pieces and printing time per pallet 30 pcs interlock / 30 sec
Block pieces and printing time per pallet 10 pcs block / 23 sec
Pump Power 60 lt/min Efficiency: 0,98
Hydraulic cooler capacity 90 lt/min, 0,18 kw
Hydraulic system brand and oil capacity Tellus 46, 250 lt
Machine working hydraulic pressure 120 bar
Vibration compress strength 15 000 kgf
Machine size and weight 2.2 x 7 x 2.5 9000 kg
Interlock Mould
Oxygen cutting and CNC freze: 650 kg
Block Mould
Corosion plate laser cutting system: 500 kg
2 - Stacking Robot
Pump Power 21 lt/min x2 pcs
Robot size and weight 1,45 x 3 x 1,5 m 1500 kg
4 - Electric Control
PLC and Moduls and screen Schneider (France) 7 inch touch screen
Termique and condactor brand Schneider (France) Weid Moeller (Germany)
5- Mortar Band
Size 8 m length, 70 cm width, 1000 kg

6- Mixer
Mixer Capacity 7500 dm³
Mixing product weight and mix time 1200 kg sand 190 kg cement + 75 kg water, Average 2,5 minute
Corosion conservation sheet iron Thickness: 15 mm, Model: st52 steel
Mixer motor power and moment 18,5 kw, 40 rpm x2 pcs 11500 Nm
7- Sand Band
Size 10 m length, 60 cm width, 1000 kg weight

8 - Aggregate Hopper And Weighting Band
Hopper capacity and weight 15 m³ x4 pcs / 6200 kg
Valve type and power Vibration system, 0, kw x4 pcs
Band lenght 10 m Band width: 60cm Weight: 1000 kg
Load tank weight equipments 4x pcs 1 lt capacity

9 - Cement Silo And Equipments
Silo capacity and weight 45 t 5500 kg
Silo size Diameter for container 2250 x 11500 mm x 11500 mm
Cement weight capacity 300 kg
Loadcell brand ESIT 1 pcs 500 kg loadcell

Safety valve and 24 m² open area filter (airjetplus)

Shipping friendly equipments of our concrete block plants minimize the transport cost of our clients with its modular structure and availablity to be shipped within closed truck trailers and containers.
BS-30 Video
BS-30 General Layout

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